HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
- Hybrid cable for use in robots
- EMC-preferred type
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Technical Data HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
| PUR robot cable acc. to UL-Std. 758 (AWM) Style 21209, CSA-Std. C22.2 No. 210 - AWM I/II A/B, in alignment with DIN VDE 0285-525-1 / DIN EN 50525-1 | |
| Temperature range | flexible -30°C to +90°C fixed -40°C to +90°C |
| Nominal voltage | VDE AC U0/U 600/1000 V UL (AWM) AC 1000 V |
| Test voltage core/core | 3000 V |
| Minimum bending radius | fixed 5x Outer-Ø flexible: see properties |
Details HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
Cable Structure
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- Copper wire bare, 0.5 - 6 mm²: extra finely stranded acc. to DIN VDE 0295 Class 6 / IEC 60228 Class 6
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- Wire structure: 0.25 mm²: approx. 32 x 0.1 mm
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- Core insulation: PP
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- Core identification acc. to DIN VDE 0293-334, black cores with consecutive labeling in white digits;
- Identification of control pairs:
- 0.25 mm²: acc. to DIN 47100 (paired stranding)
- 0.5 – 1.5 mm²: 1 pair – numbers 5+6; 2 pairs – numbers 5+6, 7+8
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- G = with protective conductor GN-YE,
- x = without protective conductor
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- Control cores stranded in pairs with optimal lay lengths
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- Fleece wrapping of the pairs
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- Screening element: control pairs, helically wound tinned copper wires, approx. coverage 90%, Fleece wrapping
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- Control pairs and power cores stranded with optimally matched lay lengths
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- Fleece wrapping
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- Screen: helically wound tinned copper wires, approx. coverage 90%
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- Fleece wrapping
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- Outer sheath: Special grade of full polyurethane
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- Sheath colour: black (RAL 9005)
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- Length marking: in metres
Properties
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- resistant to: oil, UV radiation, ozone, oxygen, weathering effects, hydrolysis, microbes, coolants, hydraulic fluids, acids, alkalis, greases, seawater and wastewater
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- highly abrasion-resistant, notch-resistant, tear-resistant, cut-resistant, wear-resistant, low adhesion
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- smooth, high-quality core insulation for eased sliding and optimized core stranding ensure long service-life within applications that request combined bending and torsion movements
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- for outdoor use
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- torsion rated
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- suitable for use in drag chains
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- Torsion parameters
- Acceleration (max.): 60 °/s²
- Velocity (max.): 180 °/s
- Minimum bending radius: 10x Outer-Ø
- Torsional stress up to +/- 180 °/m: 5 Mio. Cycles (min.)
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- Drag chain parameters
- Acceleration (max.): 10 m/s²
- Velocity (max.), unsupported: 3 m/s
- Velocity (max.), gliding: 2 m/s
- Traverse path (max.): 10 m
- Minimum bending radius (Traverse path ≤ 3m): 10x Outer-Ø
- Minimum bending radius (Traverse path > 3m): 12.5x Outer-Ø
- Bending cycles (min.): 5 Mio.
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- halogen-free
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- the materials used during manufacturing are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers
Tests
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- halogen-free acc. to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1
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- flame-retardant acc. to DIN VDE 0482-332-1-2 / DIN EN 60332-1-2 / IEC 60332-1-2, UL VW-1, CSA FT1
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- oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404
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- UV-resistant acc. to DIN EN ISO 4892-2
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- weather-resistant acc. to DIN EN ISO 4892-2
Notes
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- Part no. 11022491: Power cores stranded in pairs; identification: number 1+2, number 3+GN-GE
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- for use in energy supply systems:
- 1) the assembly instructions must be observed
- 2) for special applications, we recommend contacting us and using our data entry form for energy supply systems
Application
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- Hybrid cable designed for combined torsion and bending movements consisting of components for power supply and the transmission of control signals; for use in robot control devices, assembly and welding robots, in material handlings and automation centres, in transport and conveyor systems, on rotary and swivel tables and wherever a defined cable routing with only alternating bending movements is not applicable, but 3D-movements and torsional load have an impact on the cable; for applications with the highest requirements on mechanical, chemical and thermal resilience. EMC = Electromagnetic Compatibility; in order to optimise EMC properties, we recommend a double-sided and all-round large contact area of the D-screen.
Items HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
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Item description
Part no.
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Outer Ø mm (approx.) | Cu factor per km | Weight kg/km (approx.) | Copper base in EUR / 100 kg |
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