HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
- Hybrid cable for use in robots
- EMC-preferred type
Technical Data HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
| PUR robot cable acc. to UL Std. 758 (AWM) Style 21209, CSA Std. C22.2 No. 210 - AWM I/II A/B, in alignment with DIN VDE 0285-525-1 / DIN EN 50525-1 | |
| Temperature range | flexible -30°C to +90°C fixed -40°C to +90°C |
| Nominal voltage | VDE AC U0/U 600/1000 V UL (AWM) AC 1000 V |
| Test voltage conductor/conductor | 3000 V |
| Minimum bend radius | fixed 5x Outer Ø flexible: see properties |
Details HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
Cable Structure
-
- Copper wire bare, 0.5 - 6 mm²: extra finely stranded acc. to DIN VDE 0295 Class 6 / IEC 60228 Class 6
-
- Wire structure: 0.25 mm²: approx. 32 x 0.1 mm
-
- Conductor insulation: PP
-
- Conductor identification acc. to DIN VDE 0293-334, black conductors with consecutive white numbers;
- Identification of control pairs:
- 0.25 mm²: acc. to DIN 47100 (paired stranding)
- 0.5 – 1.5 mm²: 1 pair – numbers 5+6; 2 pairs – numbers 5+6, 7+8
-
- G = with GN-YE ground,
- x = without ground conductor
-
- Control conductors stranded in pairs with optimal lay lengths
-
- Fleece wrapping of the pairs
-
- Shielding element: control pairs, helically wound tinned copper wires, approx. coverage 90%, Fleece wrap
-
- Control pairs and power conductors stranded with optimally matched lay lengths
-
- Fleece wrap
-
- Shield: helically wound tinned copper wires, approx. coverage 90%
-
- Fleece wrap
-
- Outer jacket: Special grade of full polyurethane
-
- Jacket color: black (RAL 9005)
-
- Length marking: in meters
Properties
-
- resistant to: oil, UV radiation, ozone, oxygen, weathering effects, hydrolysis, microbes, coolants, hydraulic fluids, acids, alkalis, greases, seawater and wastewater
-
- highly abrasion-resistant, notch-resistant, tear-resistant, cut-resistant, wear-resistant, low adhesion
-
- smooth, high-quality conductor insulation for easy sliding and optimized conductor stranding ensures a long service life within applications that require bending and torsion movements
-
- for outdoor use
-
- torsion rated
-
- suitable for use in drag chains
-
- Torsion parameters
- Acceleration (max.): 60 °/s²
- Velocity (max.): 180 °/s
- Minimum bend radius: 10x Outer Ø
- Torsional stress up to +/- 180 °/m: 5 Mio. Cycles (min.)
-
- Drag chain parameters
- acceleration (max.): 10 m/s²
- Velocity (max.), gliding: 3 m/s
- Velocity (max.), gliding: 2 m/s
- Traverse path (max.): 10 m
- Minimum bending radius (Distance ≤ 3m): 10x Outer Ø
- Minimum bending radius (Distance > 3m): 12.5x Outer Ø
- Bending cycles (min.): 5 Mio.
-
- halogen-free
Tests
-
- halogen-free acc. to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1
-
- flame-retardant acc. to DIN VDE 0482-332-1-2 / DIN EN 60332-1-2 / IEC 60332-1-2, UL VW-1, CSA FT1
-
- oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404
-
- UV-resistant acc. to DIN EN ISO 4892-2
-
- weather-resistant acc. to DIN EN ISO 4892-2
Notes
-
- Part no. 11022491: Power conductors stranded in pairs; identification: number 1+2, number 3+GN-YE
-
- for use in drag chain systems:
- 1) the assembly instructions must be observed
- 2) for special applications, we recommend contacting us and using our drag chain system inquiry form
Application
-
- Hybrid cable designed for combined torsion and bending movements consisting of components for power supply and the transmission of control signals; for use in robot control devices, assembly and welding robots, in material handlings and automation centres, in transport and conveyor systems, on rotary and swivel tables and wherever a defined cable routing with only alternating bending movements is not applicable, but 3D-movements and torsional load have an impact on the cable; for applications with the highest requirements on mechanical, chemical and thermal resilience. EMC = Electromagnetic Compatibility; in order to optimise EMC properties, we recommend a double-sided and all-round large contact area of the D-screen.
Items HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA
|
Item description
Part no.
|
Outer Ø mm (approx.) | Cu factor per km | Weight kg/km (approx.) | Weight lb(s)/feet (approx.) |
|---|