HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA black (4 G 1.5 + (2 x 0.5)D)D mm² Part no. 11022484
  • UL certification
  • CSA certification
  • Halogen-free (LS0H)
  • UV-resistant
  • Robust
  • Suitable for drag chains
  • Torsional
  • Length marking in metres
  • UKCA certification
  • Hybrid cable for use in robots
  • EMC-preferred type

Item Details

Part no.
11022484
Item description
HELUPOWER® ROBOFLEX® HYBRID-D PUR UL/CSA black (4 G 1.5 + (2 x 0.5)D)D mm²
Outer Ø mm (approx.)
10.3
Cu-weight kg/km
111.0
Weight kg/km (approx.)
185.0
Copper base in EUR / 100 kg
150
Metres per Packaging Unit
-
Cut-to-length service available
yes
EAN / GTIN
4060892532405
Customs tariff number
85444995

Technical Data

PUR robot cable acc. to UL-Std. 758 (AWM) Style 21209, CSA-Std. C22.2 No. 210 - AWM I/II A/B, in alignment with DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range flexible -30°C to +90°C
fixed -40°C to +90°C
Nominal voltage VDE AC U0/U 600/1000 V
UL (AWM) AC 1000 V
Test voltage core/core 3000 V
Minimum bending radius fixed 5x Outer-Ø
flexible: see properties

Details

Cable Structure

      • Copper wire bare, 0.5 - 6 mm²: extra finely stranded acc. to DIN VDE 0295 Class 6 / IEC 60228 Class 6
      • Wire structure: 0.25 mm²: approx. 32 x 0.1 mm
      • Core insulation: PP
      • Core identification acc. to DIN VDE 0293-334, black cores with consecutive labeling in white digits;
      • Identification of control pairs:
      • 0.25 mm²: acc. to DIN 47100 (paired stranding)
      • 0.5 – 1.5 mm²: 1 pair – numbers 5+6; 2 pairs – numbers 5+6, 7+8
      • G = with protective conductor GN-YE,
      • x = without protective conductor
      • Control cores stranded in pairs with optimal lay lengths
      • Fleece wrapping of the pairs
      • Screening element: control pairs, helically wound tinned copper wires, approx. coverage 90%, Fleece wrapping
      • Control pairs and power cores stranded with optimally matched lay lengths
      • Fleece wrapping
      • Screen: helically wound tinned copper wires, approx. coverage 90%
      • Fleece wrapping
      • Outer sheath: Special grade of full polyurethane acc. to DIN VDE 0207-363-10-2 / DIN EN 50363-10-2 (compound type TMPU)
      • Sheath colour: black (RAL 9005)
      • Length marking: in metres

Properties

      • resistant to: oil, UV radiation, ozone, oxygen, weathering effects, hydrolysis, microbes, coolants, hydraulic fluids, acids, alkalis, greases, seawater and wastewater
      • highly abrasion-resistant, notch-resistant, tear-resistant, cut-resistant, wear-resistant, low adhesion
      • smooth, high-quality core insulation for eased sliding and optimized core stranding ensure long service-life within applications that request combined bending and torsion movements
      • for outdoor use
      • torsion rated
      • suitable for use in drag chains
      • Torsion parameters
      • Acceleration (max.): 60 °/s²
      • Velocity (max.): 180 °/s
      • Minimum bending radius: 10x Outer-Ø
      • Torsional stress up to 180 °/m: 5 Mio. Cycles (max.)
      • Drag chain parameters
      • Acceleration (max.): 10 m/s²
      • Velocity (max.), unsupported: 3 m/s
      • Velocity (max.), gliding: 2 m/s
      • Traverse path (max.): 10 m
      • Minimum bending radius (Traverse path ≤ 3m): 10x Outer-Ø
      • Minimum bending radius (Traverse path > 3m): 12.5x Outer-Ø
      • Bending cycles (max.): 5 Mio.
      • halogen-free
      • the materials used during manufacturing are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers

Tests

      • halogen-free acc. to DIN VDE 0482-754-1 / DIN EN 60754-1 / IEC 60754-1
      • flame-retardant acc. to DIN VDE 0482-332-1-2 / DIN EN 60332-1-2 / IEC 60332-1-2, UL-VW-1, CSA FT1
      • oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404 / IEC 60811-404
      • UV-resistant acc. to DIN EN ISO 4892-2
      • weather-resistant acc. to DIN EN ISO 4892-2

Notes

      • Part no. 11022491: Power cores stranded in pairs; identification: number 1+2, number 3+GN-GE
      • for use in energy supply systems:
      • 1) the assembly instructions must be observed
      • 2) for special applications, we recommend contacting us and using our data entry form for energy supply systems

Application

      • Hybrid cable designed for combined torsion and bending movements consisting of components for power supply and the transmission of control signals; for use in robot control devices, assembly and welding robots, in material handlings and automation centres, in transport and conveyor systems, on rotary and swivel tables and wherever a defined cable routing with only alternating bending movements is not applicable, but 3D-movements and torsional load have an impact on the cable; for applications with the highest requirements on mechanical, chemical and thermal resilience. EMC = Electromagnetic Compatibility; in order to optimise EMC properties, we recommend a double-sided and all-round large contact area of the D-screen.
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